Sample Package

Agricultural IoT Irrigation System

See what ForgeOS generates from a product description. This complete engineering package was created in 3 hours from a plain-English brief.

3 hours

Time to Generate

47

Components Specified

47 UK

Suppliers Matched

<$100

Target Unit Cost

The Brief

What the founder described

The founder entered this plain-English description into ForgeOS:

  • Solar-powered with 7-day battery backup
  • SMS / 2G connectivity for remote monitoring
  • Soil moisture sensors with 50m wireless range
  • IP65 weather-resistant housing
  • Target cost: under $100 at 10,000 units
Section 1

Product Architecture

Modular design optimised for low-cost manufacturing and field serviceability.

Form Factor

300mm x 200mm x 100mm control unit + wireless sensor nodes

Housing

UV-resistant polycarbonate, standard enclosures

Water-Contact Parts

Stainless steel and brass

Total Components

Under 50 parts

Connectivity

Dual 2G / NB-IoT with SMS fallback

Power

Solar-powered with 7-day battery backup

Section 2

Bill of Materials Preview

Cost modelling at three production volumes. Full BOM includes 47 line items — here are the key components.

Component1K10K100K
SIM868 GSM/GPRS + GPS Module$4.20$3.10$2.40
UV-Resistant Polycarbonate Enclosure$6.80$4.50$3.20
10W Monocrystalline Solar Panel$8.50$6.20$4.80
Capacitive Soil Moisture Sensor$2.90$1.80$1.20
18650 Li-Ion Battery Pack (7-day)$11.00$8.40$6.50

Prices are indicative and based on supplier catalogue data at time of generation. Request live quotes through the ForgeOS marketplace.

Section 3

DFM Analysis Highlights

Design-for-manufacture recommendations that reduce cost and improve producibility.

Local Assembly in East Africa

Design for assembly in Kenya or Uganda to reduce import duties by up to 25% and support local supply chains.

Replace Custom Connectors

Automotive-grade weatherproof connectors reduce per-unit cost by 30% vs custom alternatives, with better availability.

Standard Enclosures Over Custom Tooling

Off-the-shelf IP65 enclosures eliminate $15,000+ in injection mould tooling costs for initial production runs.

Field-Repairable Design

All components accessible with basic tools available in rural hardware shops. No specialised equipment required.

Section 4

Competitive Benchmarking

Market positioning analysis against existing solutions.

ProductPricePositioning
SunCulture RainMaker2$450Premium
iSense Controller$250Mid-range
Basic Drip Kit$80Budget
This Product (ForgeOS Output)
ForgeOS
$95-100Smart + Affordable
Section 5

Certification Roadmap

Regulatory pathway mapped automatically based on product type, target markets, and component selection.

  • CE marking for electronic components
  • IP65 ingress protection testing
  • FCC / local telecom approval for 2G modules
  • Solar panel efficiency certification
  • RoHS compliance for EU export
Section 6

Matched Suppliers

47UK manufacturers matched

Filtered from ForgeOS's marketplace of 13,700+ verified suppliers by injection moulding capability, electronics assembly, and IP-rated enclosure production. Request quotes from multiple suppliers simultaneously through the platform.

Injection Moulding
Electronics Assembly
IP-Rated Enclosures
PCB Fabrication
Solar Panel Integration

Traditional vs ForgeOS

Traditional Approach

  • 4-8 weeks timeline
  • $5,000 - $15,000 in freelance fees
  • Multiple freelancers to coordinate
  • Static deliverables

With ForgeOS

  • 3 hours
  • $49/month subscription
  • Single platform
  • Living package that updates with each iteration

Generate your own engineering package

Describe your hardware product in plain English. ForgeOS handles the engineering package, supplier matching, and cost modelling.

Generate your own engineering package

Free to start. No credit card required.